Flap wheels (also known as "thousand-leaf wheels" or polishing wheels) are highly efficient and cost-effective surface treatment tools in the industrial grinding field. They are widely used in industries such as stainless steel, aluminum profiles, hardware, furniture, and bathroom fixtures. Their multi-layered structure makes them excellent for grinding, polishing, and brushing.
What is a flap wheel?
A flap wheel is a circular, wheel-shaped tool made of multiple layers of abrasive materials, such as emery cloth, nonwoven fabric, or polishing cloth, stacked vertically. Its appearance resembles a layered pancake, hence the name "flap wheel."
Center connection: Secured by a metal ring or resin bond.
Common diameters: 150mm, 200mm, 250mm, 300mm
Custom thickness: 30mm-100mm
Common materials: Aluminum oxide emery cloth, ceramic emery cloth, nonwoven fabric, polishing cloth
The core advantages of the flap wheel
Strong Continuous Polishing Performance:
The multi-layer structure continuously exposes new abrasive surfaces during use, maintaining consistent polishing results.
Uniform Surface Treatment:
It is less likely to leave scratches, making it suitable for parts requiring high aesthetics.
Long Service Life:
The high-density material stacking ensures excellent wear resistance.
Compatible with a variety of equipment:
It is widely used in vertical polishing machines, automated grinders, and more.
Common Applications for Flap Wheels
Industries:
Stainless Steel, Aluminum Extrusions, Furniture Manufacturing, Hardware
Applications:
Kitchenware, Bathroom Surfaces, Doors and Windows, Rails, Wooden Edges and Corners, Surfaces, Handles, Tools
Purposes:
Scratch Removal, Mirror Finishing, Brushed Finishing, Deburring, Gentle Sanding, Surface Homogenization
Frequently Asked Questions about Flap Wheels
Q1: What is the difference between a flap wheel and a flap disc?
A: A flap wheel has a vertically stacked structure and is primarily used for sanding large areas and is suitable for fixed equipment. A flap disc has a fan-shaped radial structure and is mostly used on angle grinders.
Q2: Is a flap wheel suitable for dry or wet sanding?
A: Primarily for dry sanding, some nonwoven materials can support low-speed wet sanding.
Q3: How can I improve sanding efficiency during use?
A: We recommend using an automatic sander, choosing one suitable for the material and grit size, and regularly adjusting the pressure and angle.
